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Troubleshooting your Sonozaire.

Applies to all models. Work top to bottom — most issues are power, a seated glass tube, or dirty electrodes. These units carry high voltage (10kV+); only a qualified tech should open and service them.

Before any internal work: unplug the unit and let it sit. Never bypass a fuse or the door safety switch. When in doubt, call (903) 525-9336.

SymptomProbable causeSolution
Machine not workingPower to the receptacle is offCheck the receptacle for power or a tripped GFI.
Machine not workingCover not on well enough to close the door limit switchTighten or adjust the cover so the door switch fully closes.
Machine not workingMain fuse blownReplace the main fuse with the spare fuse.
Machine not workingFailure of on-off switch or timerReplace the on-off switch, contacts, or timer.
Machine not workingFailure of door limit switchReplace the limit switch.
Machine not workingFailure of blower motorVerify the blower motor rotates and hasn't failed. If it's an oil-type motor, lubricate; replace if necessary.
No ozone or low outputGlass tube(s) not up against the gasket(s) on the blower or plenumPush the glass tube(s) firmly to the gasket(s) to stop air bypassing the generator.
No ozone or low outputOzone level setting too lowIncrease the setting.
No ozone or low outputDirty or oxidized glass tube(s) and electrodesClean the glass and electrodes, or replace them.
No ozone or low outputCracked glass insulator(s)Replace the glass insulator tube(s).
No ozone or low outputBlown HV transformer fuseVerify the fuse is blown and replace it. Check the glass.
No ozone or low outputHV transformer failedTest the transformer and replace if required.
No ozone or low outputDirty, worn, or broken variable-transformer wiper (brush)Clean or replace the variable-transformer wiper.
No ozone or low outputVariable transformer, rheostat or resistor failedTest and replace components if required.
No ozone or low outputNo air movement (blower not operating)Clean the filter, free the blower of obstructions, oil the motor with 20W oil. Replace the motor if necessary.
Snapping / arcing soundToo much moisture or dirt inside the unitShut down and clean/dry the electrodes and glass. A clean unit makes a low hissing/buzzing corona sound, not snapping.
Main fuses blownShorted variable transformer or rheostatReplace the component.
Main fuses blownShorted blower motorReplace the blower motor.
Transformer fuses blownTransformer shortedReplace the transformer.
Transformer fuses blownGlass insulator tube very dirty, damp, or crackedClean the glass and electrodes, or replace the glass tube(s) and electrode(s).
Transformer fuses blownWire insulation breakdownLocate the wire failure and replace.
Download troubleshooting PDF Maintenance guide

Need a hand?

Call (903) 525-9336 (Mon–Fri · 8:00–5:00 CT) or email orders@sonozaire.com. Have your model and serial number handy.